Biomass screening for the production of biofuel

Separation quality for compost and top productivity in smaller spaces

The cost-effective production of biomass for production of energy is currently an important business activity, but only if it is supported by sources of suitable quality and an efficient recycling process. Ecostar has developed specific and extremely efficient solutions for the screening of green compost resulting from pruning and deforestation activities in order to produce high-quality biofuel and biogas

Hextra in action with biomass

Hextra in action with biological waste

The importance of the screening process for the production of biogas

The processing and screening of biomass enables the conversion of various wood types into a viable fuel source for small, medium, and even large-scale power plants and boilers. Though the ground biomass wood must be clean in order to obtain the best performances.
It is precisely in this phase that disc screen technology is able to separate the biomass from aggregates and dirt and simultaneously separate the chips by size. Ecostar screening solutions are equipped with the patented DDS (Dynamic Disc Screening) technology that reduces maintenance costs and downtime thanks to the special discs, hexagonal or octagonal, made of Hardox that are highly durable over time. Moreover, DDS, in addition to reducing clogging and wrapping, enables the use of smaller electric motors, thus can reduce the energy consumption of up to 70 percent compared to traditional separation systems.

The advantages of Ecostar solutions for the industrial biomass separation process

Our screens provide excellent separation quality, even when the material is wet or mixed with plastics or dirt. High productivity and low energy consumption (with a 7.5 kW electric motor every 4 meters of screening surface) are merely the most obvious advantages of Ecostar stationary and mobile solutions. In addition, thanks to DDS technology, the operator can benefit from reduced downtime, few cleaning operations, and reduced maintenance. Ecostar screens can treat up to 200 T/H of biomass, including wet biomass, in fractions of 10, 20, 30 50, 80, 100, and 200 mm.

Capacity
from 10 to 200 t/h
Screening
10, 20, 30, 50, 80, 100, 200 mm
With wet materials:

The best technology to screen biomass

DDS (Dynamic Disc Screening) is Ecostar’s patented technology particularly efficient for the processing of biomass. 

The innovative disc shaft system processes the material through a jolting movement that optimizes its separation, ensuring maximum productivity and reliability.

DDS, patented technology for disc screens

DYNAMIC DISC SCREENING

Discover more

Contacts

Request further information

Contact us for further information or to tell us about your processing needs, we will be happy to put our know-how at your service.

Contact us

News for Biomass screening for the production of biofuel

Hextra, the Ecostar mobile screening system solution for efficient and flexible screening

All is ready for IFAT 2024, where we’ll introduce Hextra’s new embedded features The use of mobile screeners for on-site material processing is quite common, especially in industries such as construction and demolitions, landfill mining, and outdoor or indoor waste management but also in smaller-scale operations, remote environments or when multiple sites apply. Their flexibility, … Continued
12 April 2024

New partnership for the US market: eFACTOR3 joins Ecostar’s network of distributors

eFACTOR3, a US-based company specialized in providing custom recycling solutions, from single machines to complete integrated systems, joins Ecostar’s global network of partners. Headquartered in Charlotte, North Carolina, eFACTOR3 is a national company that offers innovative recycling equipment to handle the toughest waste and plastics recycling and is now Ecostar’s sole distributor in the US … Continued
1 February 2024

Is the production of medium-density fiberboard (MDF) on the rise?

How a proper management of wood waste supports the production of high-quality MDF panels Medium Density Fiberboard – MDF in short – has emerged as a widely used and super versatile material in the global construction, furniture, and interior design industries, almost every piece of furniture we buy these days is made out of MDF … Continued
27 November 2023

Ecostar introduces the 2GO conveyor belt

THE FEEDING CONVEYOR BELT ESPECIALLY DESIGNED FOR THE HEXACT STATIONARY SCREEN, TO BE UNVEILED AT ECOMONDO. Ecostar presents the 2GO conveyor belt designed to correctly feed the Hexact stationary screen tangentially from the beginning of the screening surface, thus obtaining maximum output and maximum effectiveness from the Dynamic Disc Screening (DDS) technology applied on the … Continued
30 October 2023